A list of machinery and equipment installed at Osadano Plant (as of October 18, 2016)
| Type |
Name |
Model |
Number of Units |
| Granulator |
fluidized-bed granulation drying apparatus |
FD-WSG-120 |
2(1 unit with explosion proof) |
| fluidized-bed granulation drying apparatus |
FD-WSG-200 |
1 |
| fluidized-bed granulation drying apparatus |
FLF-120 |
1 |
| Mixing Granulator (vertical) |
FM-VG-400 |
2(1 unit with explosion proof) |
| Dry Granulator |
WP160X60 |
1 |
| Milling Sizing Machine |
Fiore |
F-2 |
7 |
| Comil |
194S |
1 |
| SK Mill |
D-200 |
1 |
| Roll Granulator |
GRN-2531-120 |
2 |
| Grinding Machine |
Pulverizer |
AP-1SH |
1 |
| Pharma Mill |
FM-1P |
1 |
| Eck Sample Mill |
KⅡWG-1F |
1 |
| Sieving Machine |
Oscillating Sieving Machine |
701 |
1 |
| Oscillating Sieving Machine |
FS-C702S |
1 |
| Oscillating Sieving Machine (Ultrasonic) |
CB70URZ-1S |
1(For raw material Pretreatment) |
| Oscillating Sieving Machine (Ultrasonic) |
CB70UR-0S |
1(For granules) |
| Mixing Machine |
W cone blender |
W-500 |
2 |
| Tumbler Mixer |
TM-2000S |
1(explosion proof) |
| “Mugen”-Mixer |
MM-1200 |
1(explosion proof) |
| Tablet Press |
Tablet Press (45 stations, single) |
LIBRA2 |
1 |
| Tablet Press (67 stations, double) |
NEWG0867DS1KZ |
1 |
| Tablet Press (45 stations, single) |
AQUARIUS G-J |
3(1 unit with external lubricant coating device) |
| Coating Machine |
Driacoater |
DRC-1600DS |
2 |
| Powrexcoater |
PRC-450 |
2(explosion proof) |
| Powrexcoater |
PRC-650 |
3 |
| Visual Inspection Machine |
Tablet Visual Inspection Machine |
TVIS-EX2 |
1 |
| Tablet Visual Inspection Machine |
TVIS-AL-M6 |
1 |
| Tablet Visual Inspection Machine |
TIE-7000A |
2 |
| Tablet Visual Inspection Machine |
TIE-9500 |
2 |
| Thickness Checker |
Automatic Tablet Sorting Machine (Thickness) |
T-15 |
1 |
| Tablet Printing Inspection Machine |
Tablet Printing Inspection Machine |
PIM-404 |
1 |
| Inkjet Tablet Printing Inspection Machine |
DP-i3000 |
1 |
| Appearance Inspection Apparatus |
Vibrator-type Inspection Apparatus |
|
1 |
| Belt Conveyor-type Inspection Apparatus |
TI-200D |
3 |
Packaging Equipment
| Name |
Model |
Number of Units |
| Blister Filling Packaging Machine |
FBP-600E |
2 |
| FBP-600E3 |
3(1 unit for double-sided aluminum) |
| Counting Filling Machine |
JZ32-20S-K |
1 |
Small-Scale Production Equipment (about 30 kg scale)
| Type |
Name |
Model |
Number of Units |
| Granulator |
New Flow Coater |
NFLO-30EX2 |
1(explosion proof) |
| Milling Sizing Machine |
Comil |
197S |
1 |
| Mixing Machine |
Tumbler Mixer |
TM-150S |
1(explosion proof) |
| Coating machine |
Aqua Coater |
AQC-80 |
1(explosion proof) |
Automated Warehouse
| Name |
Storage Capacity |
Remarks |
| Automated Warehouse 1 |
480 pallets |
2 stacker cranes, 4 station×3 zones |
| Automated Warehouse 2 |
2160 pallets |
3 stacker cranes, 6 station×2 zones |
Low Humidity Environment (30% RH or lower)
3 Weighing Rooms, 2 Granulation Rooms, 2 Tablet Press Rooms, 2 Appearance Inspection Rooms
Built Environment oriented towards energy saving
Osadano Plant has introduced solar power generation and energy-saving manufacturing facilities and received the evaluation rank of A under CASBEE (Comprehensive Assessment System for Built Environment Efficiency, comprehensive built environment assessment system with views on care for the environment and care for internal environment and landscape). We were the first to receive such an evaluation rank among the manufacturing plants in Kyoto Prefecture.
